E975

  • Check the base
  • Check vibration level
  • Document the results
  • Check bearing play
  • Check soft foot
  • Measure the machine
  • Align the machine
Info  

Quick and accurate roll alignment

Easy-Laser® E975 Roll alignment is designed for replacement and alignment of rolls in, for example, printing presses, paper machines and converting machines.

Take advantage of short downtimes

Thanks to the fact that the system is quick to set up on the machine it can be used during short stoppages to check and if necessary adjust or replace a roll. Where more advanced methods might require that the measuring service is scheduled some time in advance and use contracted personnel, with Easy-Laser® E975 you can do the job yourself. And other methods such as measurement with prisms along the machine often take significantly longer to prepare. You quite simply have better control over your machine time and increase productivity using Easy-Laser® E975!

High precision is required for the ever faster machines of today

In order to maintain the quality requirements of the ever faster machines of the present day, alignment tolerances have needed to be set very tight. This also means that the measurement equipment must also have the greatest possible precision. Only then can the highest quality be assured!

Easier and more reliable measurement method

The system consists of a laser transmitter, a display unit with guiding software and a compact and neat detector unit positioned on the roll. No stand is used to the side of the machine, which eliminates the risk of the reference (laser beam) being moved accidentally. No consideration need be taken of any machine protection and frames on the side of the machine, since the laser transmitter is positioned on the inside of the roll package. The system's display unit produces a PDF report directly on site. The result can also be transferred to PC.

Alignment of rolls with Easy-Laser® E975

Pays off quickly

Compared to many competing methods, Easy-Laser® E975 is a cost efficient solution for any company, which means that the investment is quickly repaid through the reduced number of unplanned operational stoppages and longer service lives for wear parts. Maintenance departments and service firms can also extend the measurement system to cover other alignment solutions in the Easy-Laser®-range.

  • Keep the maintenance and service work in-house.
  • Even short stoppages can be utilized.
  • Easier to use than traditional methods such as theodolites.
  • A cost efficient solution for any company.
  • PDF documentation can be produced directly on site.
  • Ensures the quality of produced material.
  • Keeps maintenance costs down and extends the service life of wear parts.
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features  

PROGRAMS AND FUNCTIONS

The key to a quick and reliable measurement are programs that guide you through the measurement process. The Easy-Laser® systems support you with smart functions and a clear user interface. Still, it is not our products that do the job, but you as a professional technician!
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VERTICAL/FLANGE MOUNTED MACHINES

This program is used for alignment of vertical and flange-mounted machines, e.g. pumps, motors, gear boxes. Shows centre offset, angular error and shim value at each bolt.

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VALUES - DIGITAL DIAL INDICATOR

The Values program can be used e.g. when one wants to measure as with dial gauges and to check bearing play or shaft load. With the standard equipment and completely normal set up on the machine!

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MACHINE TRAIN (3 MACHINES)

For alignment of machine trains with three machines. You can pick the reference machine manually, or let the program choose one that will minimize the need for adjustments. 

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CARDAN/OFFSET MOUNTED MACHINES

Alignment of cardan/offset mounted machines. (Accessory Cardan fixture, Part No. 12-0615 is required.)

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BELT ALIGNMENT

Using the system you can align sheaves and pulleys with digital precision. Adjustment of the machines is displayed in real time on the screen, with readings for angle and axial displacement in both the vertical and horizontal axes, as well as an adjustment value for the front or rear foot pair. The result can be documented as normal. (Requires the E180 BTA accessory.)

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VIBRATION MEASUREMENT

The Vibration Measurement program allows you to measure vibration levels (mm/s, inch/s) and bearing condition (g-value). The program guides the user through the vertical, horizontal and axial points to measure on the machine. The result can be documented as usual. (Requires the E285 Vibrometer probe accessory.)

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SOFT FOOT CHECK

Alignment work begins with a soft foot check. The soft foot check ensures that the machine is resting evenly on all its feet by indicating which foot/feet should be adjusted. This is an important part of securing a reliable alignment. After the soft foot check is com- plete, you can go directly to the alignment program with all of the machine’s distance values saved.

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EASYTURN™ FUNCTION

The EasyTurn™ function allows you to begin the measurement process from anywhere on the turn. You can turn the shaft to any three positions with as little as 20° between each position to register the measurement values. Voila! Measurement is complete!

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Result table

The result table shows how well your readings repeat and lets you save comments for each one.

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MEASUREMENT VALUE FILTER

An advanced electronic filter function can be used to achieve reliable results even under poor measuring conditions. Air turbulence and vibrations from adjacent machines are no match for the Easy-Laser® filter function!

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STRAIGHTNESS MEASUREMENT

With our program for measuring straightness, you can easily measure long shafts, rolls, bearings, bases, machine structures etc. All you have to do is define a number of measuring points, in advance or while measuring. You will be able to get the result for both the horizontal and vertical alignment, graphically as well as digitally. 

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FLATNESS MEASUREMENT

Program to measure flatness/twist of (for example) machine bases, machine tables, etc. With advanced "best-fit" calculations.

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OFFSET AND ANGLE

This program shows centre offset and angular error between two shafts, for example. The values are displayed for both horizontal and vertical direction simultaneously. Can also be used for dynamic measurements.

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SQUARENESS

For measurement of squareness in machines and installations.

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PARALLELISM

For parallelism measurement of rolls, rails, overhead tracks, gantries, metal sheet cutters, production lines, etc. Two methods are available: measurement with Angular prism or with Angle detector E2.

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SPINDLE DIRECTION

For measurement of the pointing direction of machine spindles in machine tools, drilling machines, etc.

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CENTRE-OF-CIRCLE, Straightness 2-point

Used for straightness measurement of bearing journals when the bore diameter varies. For example, diesel engines, propeller shaft installations, etc. With advanced "best-fit" calculations.

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HALF CIRCLE, Straightness 3-point

Readings taken in three positions: 9, 6 and 3. Allows varying diameters. To be used together with the turbine system. With advanced "best-fit" calculations.

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STRAIGHTNESS, 4-point

Used for straightness measurement of bearing journals. Measures two points in each direction, X and Y. Can handle up to 999 measurement points with two zero points. With advanced "best-fit" calculations.

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HORIZONTAL MACHINES

Horizontally mounted machines often consist of a pump and a motor, but can also include other types of machines such as gearboxes and compressors. Regardless of the machine type, it is easy to measure and align with Easy-Laser®. The measuring units (M and S) are easily mounted on each side of the coupling and communicate with the display unit wireless. Then follow the step-by-step instructions on screen.

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STRAIGHTNESS, Multipoint

Used for straightness measurement of bearing journals. The number of measurement positions are theoretically unlimited for each measurement point. Can handle up to 999 measurement points with two zero points. With advanced "best-fit" calculations.

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OVALITY/ROUNDNESS

For ovality measurements of bore and bearing journals. The number of measurement positions are theoretically unlimited for each bore.

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FLANGE FLATNESS

For flatness measurement of flanges and circular planes, slewing ring bearings and tower flanges for example. Can handle 1 to 5 circles, 3-180 measurement points on each. Three zero points at 120° pitch are computed by the system.

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FLANGE PARALLELISM

For parallelism measurement of flanges on for example wind tower sections. With advanced "best-fit" calculations.

Document your data

Connect to you computer

The display unit is connected to the computer via the USB port. It then appears on the desktop as a USB Mass Storage Device from which you can easily transfer files.
 

EASYLINK™ PC SOFTWARE

With the EasyLink™ database program you can save and organise all your measurements in one place, produce reports with both data and images and export to your maintenance systems. You can customise what your Excel reports should look like and what data should be visible and where it should be positioned. The program has a clear folder structure, where you drag and drop files from the display unit to the database. Create your own structure with folders for manufacturer, department or machine type for example. The database can also be located on a common server and shared with other users. For extra safety you can use EasyLink™ to make backups of what you have saved in the display unit.

MAKE A PRINTOUT

Quickly print all measurement data locally with a thermal printer (accessory).
 

BARCODE READER

The barcode reader is used to enter the measurement object data automatically before measurement, which can save you time, and minimizes errors. Barcode reader is accessory for all systems but E530.

CREATE A PDF REPORT DIRECTLY

When measurement is complete it is possible to generate a PDF report containing graphs and measurement data directly in the measurement system’s display unit. All the information about the measurement object is documented, and you can add your company’s logo and address details if you so wish.
 

SAVE IN BUILT-IN MEMORY

Save all measurements in the display unit’s internal memory. 
 

SAVE TO USB MEMORY

Save desired measurements on your USB memory. This enables you to take it to your computer to print reports whilst leaving the measurement system in place.

 

system parts  

DISPLAY UNIT E51

The display unit for the E series enables you to work more efficiently and for longer than ever before thanks to several innovative solutions. It is also ergonomically designed with easy-to-grip rubber cladding and robust construction.
 

NEVER LOSE POWER

The display unit is equipped with our Endurio™ Power management system. This ensures that you never have to stop in the middle of a measurement because the battery has run out.
 

ERGONOMIC DESIGN

The display unit has a thin, easy-to-grip and rubber coated profile that ensures a secure grip. It has large well-spaced buttons that give clear feedback when pushed. In addition, the two Enter buttons make the system suitable for both right and left-handed users. The display screen has clear graphics that guide you through the measurement process.
 

PERSONAL SETTINGS

You can create a user profile where you can save your personal settings. You can also have different settings for different types of measurements. It makes work faster!
 

LANGUAGE SELECTION

You can choose the language that you want to appear on screen. English, German, French, Spanish, Portuguese, Swedish, Finnish, Russian, Polish, Dutch, Italian, Japanese, Korean and Chinese are available. More languages to follow.
 

UPGRADING

If you wish to expand functionality in the future, the software in the display unit can be upgraded via the internet or by connecting a USB memory containing the new software. In this way you will also have access to the measurement programmes that we develop for new purposes in the future.
 

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  1. Two Enter buttons, for left and right-handed users
  2. Large, easy to read 5.7” colour display
  3. Proper buttons for clear feedback
  4. Thin profile gives a perfect grip for your hands
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  1. Mounting for shoulder strap
  2. The integrated battery compartment design gives the correct angle on the display screen 
  3. Connection for charger
  4. USB A
  5. USB B
  6. Easy-Laser® measurement equipment
  7. Robust, rubber coated design

Note: Dust and splash guards for connectors that are not used when measuring

DETECTOR E2 WITH ROLL CENTERING BACKET

System E975 has an angle detector (E2) which is mounted on a special roll centering bracket. The standard bracket can be used for diameters 80–400 mm [3.1–15.8"], and a minimum length of 300 mm [11.8"]. Accessory brackets for other dimensions are available on request. Depending on situation the units can be mounted in different ways on the bracket to allow for measurement (see illustration to the right).

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  1. Precision level E290
  2. Security strap lock
  3. Roll centering bracket
  4. Detector E2
  5. Magnetic feet (x4)

E290 DIGITAL PRECISION LEVEL

For installation, setting up and maintenance of precision machines, leveling of machine tables, rolls, etc – basically anything you can think of! Built-in rechargeable battery. OLED display with digital and graphical representation of angles. Connects wireless to display unit E51 for more functionality.
Resolution 0.01 mm/m (0.001°). Measurement range ± 2 mm/m. 

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  1. OLED Display
  2. Mounting holes (x2)
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  1. Precision prismatic base of hardened steel 

D22 LASER TRANSMITTER

Laser transmitter D22 can be used to measure flatness, straightness, squareness, level and parallelism. The laser beam can sweep 360° with a measurement distance of up to 40 metres [130´] in radius. The laser beam can be angled 90° to the sweep, within 0.005 mm/m [0.005 mils/INCH].

The transmitter has many mounting options. Attach it with the three magnetic feet, horizontally or vertically. Attach it with a pin in the spindle. Or put it beside the machine on for example a tripod (optional). 

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  1. Laser aperture
  2. Swivelling head
  3. Laser aperture
  4. Leveling screws (x2)
  5. Magnetic feet (x3)

A COMPLETE SYSTEM CONTAINS

  • 1 Display unit E-series E51
  • 1 Laser transmitter D22 incl. tilt table 
  • 1 Detector E2
  • 1 Roll bracket
  • 1 Digital Precision Level E290 
  • 1 Magnet base
  • 1 Adapter plate for magnet base to tilt table
  • 2 Rods 240 mm
  • 2 Rods 120 mm
  • 2 Rods 60 mm
  • 1 Safety strap for laser transmitter
  • 1 Manual
  • 1 Measuring tape 5 m
  • 1 USB memory stick with documentation
  • 1 USB cable
  • 1 Battery charger (100–240 V AC)
  • 1 DC charging cable 
  • 1 DC to USB adapter 
  • 1 Hexagon wrench set
technical data  

Technical Data

Display Unit

Name
E51
Part No.
12-0418
Type of display/size
VGA 5.7” colour screen, backlit LED
Displayed resolution
0.001 mm / 0.05 thou
Power management
Endurio™ system for unbroken power supply
Internal battery (fixed)
Heavy duty Li Ion chargeable
Battery compartment
For 4 x R14 (C)
Connections
USB A, USB B, Easy-Laser® units, Charger
Operating temperature
-10–50 °C
Wireless communication
Class I Bluetooth® wireless technology
Internal memory
>100 000 measurements can be saved
Help functions
Calculator, Unit converter
Environmental protection
IP class 65
Housing material
PC/ABS + TPE
Dimensions
WxHxD: 250x175x63 mm [9.8”x6.9”x2.5”]
Weight (without batteries)
1080 g [2.4 lbs]

Laser Transmitter

Name
D22
Part No.
12-0022
Type of laser
Diode laser
Laser wavelength
630–680 nm, visible red light
Laser Safety Class
Class 2
Adjustable modulation
5, 32 KHz
Output
< 1 mW
Beam diameter
6 mm [1/4”] at aperture
Working area, range
40-metre radius [130´]
Type of battery
1 x R14 (C)
Operating time/battery
approx. 24 hours
Operating temperature
N/A
Environmental protection
N/A
Wireless communication
N/A
Chock sensor
N/A
Type of display
N/A
Charging power
N/A
Laser adjustment
N/A
Levelling range
± 30 mm/m [± 1.7°]
3 x spirit vials’ scaling
0.02 mm/m
Squareness between laser beams
0.005 mm/m [1 arc sec.]
Flatness of sweep
0.02 mm/m
Fine turning
0.1 mm/m [20 arc sec.]
2 x spirit vials for rotation
5 mm/m
Housing material
Anodized aluminium
Clamping pin
N/A
Dimensions
WxHxD: 139x169x139 mm [5.47”x6.64”x5.47”]
Weight
2650 g [5.8 lbs]

Detectors

Name
E2
Part No.
12-0845
Wireless communication
Built-in Class I Bluetooth® wireless technology
Type of detector
2 axis PSD 20x20 mm [0.78" sq]
Dual Detection Technology™
N/A
Type of display
OLED
Resolution
0.01 mm/m (0.001°)
Measurement error
Better than ± 0.02 mm/m
Inclinometers
0.1° resolution
Thermal sensor
± 1° C accuracy
Environmental protection
IP Class 67
Internal battery
Li Ion
Operating temperature
-10–50 °C
Protection
No influence from ambient light
Housing material
Anodized aluminium, Plastics
Dimensions
WxHxD: 116x60x57 mm [4.6x2.4x2.2”]
Weight
530 g [18.7oz]

Other receivers (Digital)

Name
Digital precision Level E290
Part No.
12-0846
Resolution
0.01 mm/m (0.001°)
Range
± 2 mm/m
Measurement error
Better than ± 0.02 mm/m
Type of display
OLED
Wireless communication
Class I Bluetooth® wireless technology
Environmental protection
IP Class 67
Operating temperature
-10–50 °C
Internal battery
Li Po
Material
Anodized aluminium , ABS plastics
Dimensions
WxHxD: 149x40x35 mm [5.9x1.6x1.4”]
Weight
530 g [18.7oz]
downloads  

Downloads

You can find product brochures and manuals in pdf format here. They contain further information about our products. Software updates are also available for downloading.

Manuals

E9xx Geometric Manual

Brochures

E970 / E975 brochure
Product Catalogue rev. 14
Product Overview

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