Info  

Simple and efficient shaft alignment

Easy-Laser® E540 is a very powerful shaft alignment system, with the ideal balance between performance and price. Program that guides step-by-step with both icons and text makes the system very easy to use for everyone, regardless of prior knowledge.

The E540 system includes measurement programs for horizontal machines, vertical machines and alignment of machine trains with three machines. The measuring units are pre-mounted for rapid machine set-up. Start with the measuring units positioned anywhere through 360 ° around the shaft, then take any three readings down to 20° in-between. Then adjust the machine with the live-values in both horizontal and vertical directions. A PDF report is generated automatically when the measurements are saved. Simple and efficient! 

Technology that gives the best performance in demanding industrial environments

The shaft alignment system has a large 5.7", bright colour display that clearly shows all the steps of the measurement. The measuring units have TruePSD-technology, which gives unlimited resolution. Twin laser beams, twin PSDs and twin inclinometers give you superb control of the measurement in all situations. The measuring units are incredibly compact featuring Bluetooth® Wireless technology, an integrated rechargeable battery and large 30 mm TruePSD detectors. This means that they are easy to install on most types of machines, even where there is limited space. The wireless technology gives you full freedom of movement around the machine that is to be aligned. Display unit, measuring units and fixtures are all very robust for the highest accuracy in demanding industrial environments. 

Large expansion possibilities

It is possible to connect two very useful accessories to the system. With Vibrometer E285 it is possible to check the vibration level and bearing condition of the machine. Using E180 BTA you can check and align sheaves and pulleys with digital precision. You can document the measurements for vibration checks and belt alignment in the same way as for the normal shaft alignment programs. There is also a wide range of accessory brackets, such as magnet bases, axial magnet brackets and brackets for non-rotating shafts. The transportation case is equipped with recessed compartments for the accessories, which means that you can carry everything in one case. 

With the barcode reader the user can save many key operations where all machine dimensions, tolerances and compensation values are entered in one single operation, and the measurement can be started directly. At the first measurement, save the downloaded machine data and attach the barcode label to the machine. The barcode reader is an accessory.

  • Easy to learn and to use.
  • Compact measuring units for use on most machine designs.
  • All wireless units (Built-in Bluetooth® technology and integrated rechargeable battery).
  • Large 5.7” colour display.
  • Programs with both symbols and text = easy to understand.
  • TruePSD technology with unlimited resolution.
  • Dual PSD, dual laser beams and dual inclinometers for superior control and accuracy.
  • Produce PDF reports directly from the Display unit and save to USB memory.
  • 3 year warranty gives assurance.
  • Fast service and support. 48-hours Express service if necessary.
  • Low overall costs during the entire lifecycle of the product, for example servicing, accessories, etc.
  • Expandable / Adaptable. A range of accessories means that you can adapt the measurement system to your needs, now and in the future.
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features  

PROGRAMS AND FUNCTIONS

The key to a quick and reliable measurement are programs that guide you through the measurement process. The Easy-Laser® systems support you with smart functions and a clear user interface. Still, it is not our products that do the job, but you as a professional technician!

VERTICAL/FLANGE MOUNTED MACHINES

This program is used for alignment of vertical and flange-mounted machines, e.g. pumps, motors, gear boxes. Shows centre offset, angular error and shim value at each bolt.

VALUES - DIGITAL DIAL INDICATOR

The Values program can be used e.g. when one wants to measure as with dial gauges and to check bearing play or shaft load. With the standard equipment and completely normal set up on the machine!

MACHINE TRAIN (3 MACHINES)

For alignment of machine trains with three machines. You can pick the reference machine manually, or let the program choose one that will minimize the need for adjustments. 

BELT ALIGNMENT

Using the system you can align sheaves and pulleys with digital precision. Adjustment of the machines is displayed in real time on the screen, with readings for angle and axial displacement in both the vertical and horizontal axes, as well as an adjustment value for the front or rear foot pair. The result can be documented as normal. (Requires the E180 BTA accessory.)

VIBRATION MEASUREMENT

The Vibration Measurement program allows you to measure vibration levels (mm/s, inch/s) and bearing condition (g-value). The program guides the user through the vertical, horizontal and axial points to measure on the machine. The result can be documented as usual. (Requires the E285 Vibrometer probe accessory.)

SOFT FOOT CHECK

Alignment work begins with a soft foot check. The soft foot check ensures that the machine is resting evenly on all its feet by indicating which foot/feet should be adjusted. This is an important part of securing a reliable alignment. After the soft foot check is com- plete, you can go directly to the alignment program with all of the machine’s distance values saved.

EASYTURN™ FUNCTION

The EasyTurn™ function allows you to begin the measurement process from anywhere on the turn. You can turn the shaft to any three positions with as little as 20° between each position to register the measurement values. Voila! Measurement is complete!

THERMAL GROWTH COMPENSATION

Oftentimes, machines expand considerably when moving from a cold to hot operating temperature. The Thermal Growth Compensation function allows the measurement system to calculate the appropriate shims and values needed to make adjustments in such cases. Compensation values for the machines are normally supplied by the manufacturers.

TOLERANCE CHECK

Measurement results can be checked against pre-defined tolerance tables or values you determine yourself. This allows you to immediately see if the alignment is within the approved parameters, thereby considerably reducing the amount of time spent on alignment.

REFERENCE FOOT LOCKING

This function allows you to lock any pair of feet on the machine, giving you more freedom when aligning,base-bound or bolt-bound machines.

MEASUREMENT VALUE FILTER

An advanced electronic filter function can be used to achieve reliable results even under poor measuring conditions. Air turbulence and vibrations from adjacent machines are no match for the Easy-Laser® filter function!

LIVE-ANY-ANGLE 360°

This function allows you to adjust machines in real time with the measuring units positioned anywhere on the shaft. It is ideal for situations in which outside objects interfere with normal positioning.

MULTIPLE SETS OF FEET

The software can adjust to machine designs of all types such as those with two pairs of feet, three pairs of feet, and feet in front of the coupling, etc.

SWAP VIEW FUNCTION

The swap view function allows you to adjust the position of the motor on screen to correspond with the position of the machine in front of you, making it easier to understand adjustment directions.

CHECKING BEARING PLAY

All our measurement systems come with the extremely useful Values program. The program can be used e.g. when one wants to measure as with dial gauges and to check bearing play. With the standard equipment and completely normal set up on the machine!

HORIZONTAL MACHINES

Horizontally mounted machines often consist of a pump and a motor, but can also include other types of machines such as gearboxes and compressors. Regardless of the machine type, it is easy to measure and align with Easy-Laser®. The measuring units (M and S) are easily mounted on each side of the coupling and communicate with the display unit wireless. Then follow the step-by-step instructions on screen.

Document your data

Connect to you computer

The display unit is connected to the computer via the USB port. It then appears on the desktop as a USB Mass Storage Device from which you can easily transfer files.
 

EASYLINK™ PC SOFTWARE

With the EasyLink™ database program you can save and organise all your measurements in one place, produce reports with both data and images and export to your maintenance systems. You can customise what your Excel reports should look like and what data should be visible and where it should be positioned. The program has a clear folder structure, where you drag and drop files from the display unit to the database. Create your own structure with folders for manufacturer, department or machine type for example. The database can also be located on a common server and shared with other users. For extra safety you can use EasyLink™ to make backups of what you have saved in the display unit.

MAKE A PRINTOUT

Quickly print all measurement data locally with a thermal printer (accessory).
 

BARCODE READER

The barcode reader is used to enter the measurement object data automatically before measurement, which can save you time, and minimizes errors. Barcode reader is accessory for all systems but E530.

CREATE A PDF REPORT DIRECTLY

When measurement is complete it is possible to generate a PDF report containing graphs and measurement data directly in the measurement system’s display unit. All the information about the measurement object is documented, and you can add your company’s logo and address details if you so wish.
 

SAVE IN BUILT-IN MEMORY

Save all measurements in the display unit’s internal memory. 
 

SAVE TO USB MEMORY

Save desired measurements on your USB memory. This enables you to take it to your computer to print reports whilst leaving the measurement system in place.

 

system parts  

DISPLAY UNIT E52

The display unit has a thin, easy-to-grip rubber coated exterior for secure handling. Enter buttons on each side make the system suitable for both right and left-handed users. The large well-spaced panel buttons correspond to clear graphics that guide you through the measurement process with ease.
 

LANGUAGE SELECTION

You can choose the language that you want to appear on screen. English, German, French, Spanish, Italian, Portuguese, Swedish, Finnish, Russian, Dutch, Polish, Japanese, Korean and Chinese are available. More languages to follow.
 

UPGRADING

If you wish to expand functionality, the display unit software can be upgraded via the internet or with a USB memory stick containing the new software. The upgrade feature also provides access to any new measurement programs we develop in the future.

FEATURES

  • Robust, rubber coated design
  • Large 5.7” colour display
  • Language selection and symbols
  • Guiding software
  • Bar code reader support
  • Save directly to PDF
  • Large internal memory
  • User profiles with your personal settings 
  • Integrated calculator 
  • Conversion tool for length units
  • Upgradable 
  • USB interface
image description
  1. Two Enter buttons, for left and right-handed users
  2. Large, easy to read 5.7” colour display 
  3. Proper buttons for clear feedback
image description
  1. Robust, rubber coated design
  2. Connection for charger
  3. USB A
  4. USB B
  5. Easy-Laser® measurement equipment
  6. Mounting for shoulder strap

Note: Dust and splash guard for connectors removed on picture.

MEASURING UNITS ELS-40 / ELM-40

The measuring units have large detectors (TruePSD) that allow you to measure from distances up to 10 metres (33 feet). The substantial design made of aluminium and stainless steel guarantees precise measurement and reliable alignment in even the toughest environments. The measuring units are water and dust proof to class IP65.
 

ALWAYS WIRELESS CONNECTION

The measuring units are connected to the Display unit wirelessly, which gives you full freedom to move around your machines with the Display unit!
 

CHARGING

For charging, connect the two measuring units to the Display unit with the supplied splitter cable. This way you can also supply the measuring units with power during measurement, if needed.

FEATURES

  • TruePSD technology with unlimited resolution for greatest accuracy.
  • Large 30 mm detectors [1.2”].
  • Dual laser beams and PSDs make it possible to also measure very incorrectly set machines. This is particularly useful for   new installations, where the machines are   not yet in the correct position.
  • With electronic inclinometers in both measuring units, the system knows exactly how they are positioned making it easier   to align uncoupled shafts.  
  • Pre-mounted units for quicker mounting.
  • Electronic targets, that is you can see on the screen where the laser beams hit.
  • Sturdy aluminium body. 
image description
  1. The rods have a height of 60–180 mm. 
    If necessary they can be extended "infinitely" with accessory rods. Made of stainless steel.
  2. Pre­mounted units/brackets
  3. Laser aperture
  4. Sturdy aluminium body
  5. PSD (30 mm/1.2")
  6. On/Off button

A COMPLETE SYSTEM CONTAINS

E540-A, E540B
  • 1 Measuring unit M
  • 1 Measuring unit S
  • 1 Display unit
  • 2 Shaft brackets with chains
  • 2 Extension chains
  • 4 Rods 120 mm  [4.72”]
  • 4 Rods 60 mm  [2.36”]
  • 1 Measuring tape 3 m  [9.8’]
  • 1 USB memory stick with EasyLink™ software
  • 1 USB cable
  • 1 DC charging cable
  • 1 DC to USB adapter
  • 1 Charger (100-240 V AC)
  • 1 Shoulder strap for display unit
  • 1 Quick reference manual
  • 1 Carrying case
E540-B

Case is pre-cut for accessories:
  • E285 Vibrometer or magnetic brackets kit
  • Magnet bases
  • E180 BTA
  • Offset brackets
technical data  

Technical Data

Display Unit

Name
E52
Part No.
12-0700
Type of display/size
VGA 5.7” colour screen, backlit LED
Displayed resolution
0.001 mm / 0.05 thou
Power management
N/A
Internal battery (fixed)
Heavy duty Li Ion chargeable
Battery compartment
N/A
Connections
USB A, USB B, Easy-Laser® units, Charger
Operating temperature
-10–50 °C
Wireless communication
Class I Bluetooth® wireless technology
Internal memory
>100 000 measurements can be saved
Help functions
Calculator, Unit converter
Environmental protection
IP class 65
Housing material
PC/ABS + TPE
Dimensions
WxHxD: 250x175x63 mm [9.8"x6.9"x2.5"]
Weight (without batteries)
1020 g [2.3 lbs]

Measuring Units

Name
ELM40 / ELS40
Part No.
12-0776 / 12-0777
Wireless communication
Built-in Class I Bluetooth® wireless technology
Cable connection
N/A
Type of detector
PSD 30 mm [1.2"] line laser
Resolution
0.001 mm [0.05 mils]
Measuring errors
<1% +1 digit
Measurement range
Up to 10 m [33']
Type of laser
Diode laser
Laser wavelength
635–670 nm
Laser class
Safety class 2
Laser output
<1 mW
Electronic inclinometer
0.1° resolution
Thermal sensors
-20–60 °C
Environmental protection
IP class 65
Temparature Range
-10–50 °C
Internal battery
Li Po
Housing material
Anodized aluminium/ABS plastics
Dimensions
WxHxD: 69.0x61.5x41.5 mm [2.72"x2.42"x1.63"]
Weight
164 g [5.8 oz]
downloads  

Downloads

You can find product brochures and manuals in pdf format here. They contain further information about our products. Software updates are also available for downloading.

Manuals

E540 Manual

Brochures

Product Catalogue rev. 16
E540 brochure
Product Overview

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EXPANDABILITY

Easy-Laser measurement systems are already extremely flexible in their standard form. By using clever accessories, you can adapt the systems for your own needs, now and in the future as your measurement requirements change. It is cost-effective.

Solutions for thousands of measurement and alignment problems

There are thousands of different applications for laser measurement systems, in a variety of different industries and various types of machines.

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Warranty

All our measurement systems have a product warranty of at least 3 years.

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You can always count on fast service

Being easy to deal with implies providing service quickly, whenever you might need it. Read more about our service centres.

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Learn more about alignment

We offer measurement and alignment training either on site with you, or at our well equipped training premises.

Read more about training