Easy-Laser® E910 - Flange

Measure windmill tower flanges of any size

Easy-Laser® E910 Flange is a system used to measure flange flatness of windmill towers, wings and hubs, tower bases, etc. It can also be used for parallelism measurement.

See the result as a true 3D image in the display unit directly after measuring. Then evaluate the result easily with different calculation settings, for example three point reference, best fit or all positive. This can also be done directly on site without having to stop to go to a PC with separate analysis programs. This makes production much more efficient.

The system includes laser transmitter D22 with manual rotatable head, and with the option of deflecting the laser beam 90°. With a few more accessories the system can also be used to check the parallelism of the two tower flanges. In the measurement system’s display unit it is possible to generate a PDF report containing graphs and measurement data. All information about the measurement object is documented.

For all types of flanges

Easy-Laser® Flange systems can be used on all sizes of flanges, regardless of diameter. You can measure 1 to 5 circles of measurement points, for example inner, middle and outer circles, in order to see the taper of the flange. Each circle can have 6–180 measurement points. The program guides you graphically step-by-step through the entire measurement, which quickens the measurement process. Three methods are available: Full circle measurement, Sectional measurement and Partial measurement.

Parallelism of tower flanges

Easy-Laser® enables you to measure and check the parallelism of the flanges. This can be done in several ways, as shown to the right with system E910 for example. In addition to the standard equipment, two tripods and an angular prism are required.

 

 

 

Evaluate directly on site

When the measurement of the flange is complete, the digits must then be interpreted. Easy-Laser® Flange systems make this extremely easy to do. And you can even do it on site, without having to go to a PC with separate analysis programs. You can evaluate the result with different calculation settings, for example “three point reference”, “best fit” or “all positive”. The result is shown via graphics in true 3D.

Measurement of flange with Easy-Laser® E910 system

Kundcase:Offering unique possibilities for the wind power industry

There are many applications for the Easy-Laser® systems in the wind power generation industry. It’s a fact that Easy-Laser® is one of the world’s largest suppliers of laser based measurement systems to the manufacturers and service companies of the wind power industry. Read more

[MÄTPROGRAM]

The featured programs below are the most common used with this system. Please click here for a complete overview of possibilities.
*=accessories needed

Flange flatness

For flatness measurement of flanges and circular planes, slewing ring bearings and tower flanges for example. Can handle 1 to 5 circles, 3-180 measurement points on each. Three zero points at 120° pitch are computed by the system.

Flange parallelism*

For parallelism measurement of flanges on for example wind tower sections. With advanced "best-fit" calculations.

[SMARTA FUNKTIONER]

Measurement value filter
Templates
Multiple languages

[DOCUMENTATION]

EasyLink™ PC software
Save to USB memory
Save to built-in memory
Create a PDF report
Make a printout

Display unit E51

The display unit for the E series enables you to work more efficiently and for longer than ever before thanks to several innovative solutions. It is also ergonomically designed with easy-to-grip rubber cladding and robust construction.

Ergonomic design

The display unit has a thin, easy-to-grip and rubber coated profile that ensures a secure grip. It has large well-spaced buttons that give clear feedback when pushed. In addition, the two Enter buttons make the system suitable for both right and left-handed users. The display screen has clear graphics that guide you through the measurement process.

Personal settings

You can create a user profile where you can save your personal settings. You can also have different settings for different types of measurements. It makes work faster!

Language selection

You can choose the language that you want to appear on screen. English, German, French, Spanish, Portuguese, Swedish, Finnish, Russian, Polish, Dutch, Italian, Japanese, Korean and Chinese are available. 

Upgrading

If you wish to expand functionality in the future, the software in the display unit can be upgraded via the internet or by connecting a USB memory containing the new software. In this way you will also have access to the measurement programmes that we develop for new purposes in the future.

  1. Two Enter buttons, for left and right-handed users
  2. Large, easy to read 5.7” colour display
  3. Proper buttons for clear feedback
  4. Thin profile gives a perfect grip for your hands
  1. Mounting for shoulder strap
  2. Connection for charger
  3. USB A
  4. USB B
  5. Easy-Laser® measurement equipment
  6. Robust, rubber coated design

Note: Dust and splash guards for connectors that are not used when measuring

Detector E7

Very versatile detector for geometrical applications. Compact and ridgid design. For use with either cable or wireless connection. Two connectors for making it possible to connect two detectors or more in series also with cables. 2 axis PSD, 20x20 mm  [0.79”x0.79”]. Built-in 360° electronic inclinometer. Normally mounted on rods, but has many additional mounting possibilities thanks to threads on two sides. 

  1. Well protected connectors
  2. Rotatable head
  3. Magnet base
  4. PSD (2 axis)

D22 Laser transmitter

Laser transmitter D22 can be used to measure flatness, straightness, squareness, level and parallelism. The laser beam can sweep 360° with a measurement distance of up to 40 metres [130´] in radius. The laser beam can be angled 90° to the sweep, within 0.01 mm/m [0.01 mils/inch].

The transmitter has many mounting options. Attach it with the three magnetic feet, horizontally or vertically. Attach it with a pin in the spindle. Or put it beside the machine on for example a tripod (optional). 

  1. Laser aperture
  2. Swivelling head
  3. Laser aperture
  4. Leveling screws (x2)
  5. Magnetic feet (x3)

A COMPLETE SYSTEM CONTAINS

  • 1 Laser transmitter D22 
  • 1 Detector E7 
  • 1 Display unit E51
  • 1 BT wireless unit  
  • 1 Cable 2 m 
  • 1 Cable 5 m (extension)
  • 1 Cable support
  • 1 Safety strap for laser transmitter
  • 3 Targets for rough alignment
  • 1 Magnet base with turnable head
  • 1 Set of rods (6x60 mm, 6x120 mm)
  • 1 Manual 
  • 1 Quick manual
  • 1 Measuring tape 5 m
  • 1 USB memory stick (with documentation + EasyLink™ program)
  • 1 USB cable 
  • 1 Battery charger (100–240 V AC)
  • 2 Batteries Alcaline R14
  • 1 Toolbox
  • 1 Cleaning cloth for optics
  • 1 Carrying case

Display_Unit

Name
E51
Part No.
12-0418
Type of display/size
VGA 5.7” colour screen, backlit LED
Displayed resolution
0.001 mm / 0.05 thou
Internal battery (fixed)
Heavy duty Li Ion chargeable
Battery compartment
For 4 x R14 (C)
Connections
USB A, USB B, Easy-Laser® units, Charger
Operating temperature
-10–50 °C
Wireless communication
BT wireless technology
Internal memory
>100 000 measurements can be saved
Help functions
Calculator, Unit converter
Environmental protection
IP class 65
Housing material
PC/ABS + TPE
Dimensions
WxHxD: 250x175x63 mm [9.8”x6.9”x2.5”]
Weight (without batteries)
1080 g [2.4 lbs]

Laser_Transmitter

Name
D22
Part No.
12-0022
Type of laser
Diode laser
Laser wavelength
630–680 nm, visible red light
Laser Safety Class
Class 2
Adjustable modulation
5, 32 KHz
Output
< 1 mW
Beam diameter
6 mm [1/4”] at aperture
Working area, range
40-metre radius [130´]
Type of battery
1 x R14 (C)
Operating time/battery
approx. 24 hours
Levelling range
± 30 mm/m [± 1.7°]
3 x spirit vials’ scaling
0.02 mm/m
Squareness between laser beams
0.01 mm/m [2 arc sec.]
Flatness of sweep
0.02 mm/m
Fine turning
0.1 mm/m [20 arc sec.]
2 x spirit vials for rotation
5 mm/m
Housing material
Anodized aluminium
Dimensions
WxHxD: 139x169x139 mm [5.47”x6.64”x5.47”]
Weight
2650 g [5.8 lbs]

Detectors

Name
E7
Part No.
12-0752
Wireless communication
Wireless unit 12-0436 (separate item) or cable
Type of detector
2 axis PSD 20x20 mm [0.78" sq]
Resolution
0.001 mm [0.05 mils]
Measurement error
±1µm ±1%
Inclinometers
0.1° resolution
Thermal sensor
± 1° C accuracy
Environmental protection
IP Class 66 and 67
Internal battery
Li Ion
Operating temperature
-10–50 °C
Protection
No influence from ambient light
Housing material
Anodized aluminium, Plastics
Dimensions
WxHxD: 60x60x42 mm [2.36x2.36x1.65”]
Weight
186 g [6.6 oz]

Manuals

E910 E915 Manual

Brochures

E910 / E915 Flange
Product Catalogue rev. 23
Product Overview

For software, see Support > Software download.

E930 - Extruder

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XT980 - Sawmill

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E950 - Bore alignment

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E960 - Turbine alignment

Easy-Laser® E960 Turbine alignment systems make the measurement and adjustment work of diapraghms and bearings easier thanks to the wireless detector unit and measurement programs that guides you through the measurement process.

E970 - Parallelism

For parallelism measurement of rolls and other objects in numerous applications. The Easy-Laser® E970 is especially suitable when many objects are to be measured and aligned, and when the distances are long. 

E980 - Sawmill

The Easy-Laser® E980 Sawmill system will help you increase efficiency and save money in your sawmill. The system measures straightness, flatness and squareness. Equally useful on band saws and circular saws.

E910 - Flange

Easy-Laser® E910 Flange is a system used to measure flange flatness of windmill towers, wings and hubs, tower bases, etc. It can also be used for parallelism measurement.

E915 - Flange spin

Easy-Laser® E915 is a system used to measure flange flatness of windmill towers and slewing bearings with an easy-to-use rotating laser. 

E920 - Geometric

Easy-Laser® E920 can be used to carry out all the most common geometric measurements; straightness, flatness, squareness, plumb and level. Measurement is quick and precise.