Easy-Laser® XT440 - Shaft alignment
Easy-Laser® XT440 Shaft is a member of our Generation XT alignment systems, built upon our cross-platform technology. This means you will be able to display data on a multitude of different handheld devices, including our own XT11. With XT440 you can carry out the following:
With Easy-Laser XT440 you can perform all necessary steps of shaft alignment on horizontal and vertically/flange mounted machines. The user-friendly software guides you step by step through the measurement process.
Use the system together with the rugged Easy-Laser XT display unit or install the free XT Alignment app on your iOS or Android device*. Whatever you choose, the intuitive user interface is the same across all platforms.
The measuring units and XT display unit are shockproof and rated both IP66 and IP67 water and dust proof. Along with long operating times, this guarantees you will be able to take on and finish even the toughest jobs.
From the app, you can easily create and share a PDF report containing all measurement data and images. If you use the XT display unit it has a built-in 13MP camera. The XT display unit can also be equipped with an IR camera which allows you to add a thermal image of the machine before and after alignment.
* Click here for list of compatible devices
If you don't have access to Google Play:XT Alignment app for Android
The featured programs below are the most common used with this system. Please click here for a complete overview of possibilities.
The user interface is intuitive and guide you through the measurement process. It is animated and zooms into the most important things for each step. You can save the measurements of a machine for As found and As left in the same file.
For measurement and alignment of vertically and flange mounted machines.
Alignment work begins with a soft foot check. The soft foot check ensures that the machine is resting evenly on all its feet by indicating which foot/feet should be adjusted. This is an important part of securing a reliable alignment. After the soft foot check is complete, you can go directly to the alignment program with all of the machine’s distance values saved.
Use the M and S measuring units included to measure as with digital dial gauges, but with laser precision and the possibility to document the measurement result. Another application is to check shaft radial play (bearing play).
Using the system you can align sheaves and pulleys with digital precision. Adjustment of the machines is displayed in real time on the screen, with readings for angle and axial displacement in both the vertical and horizontal axes, as well as an adjustment value for the front or rear foot pair. The result can be documented as normal. (Requires the XT190 BTA accessory.)
Diagnose vibration level, unbalance, misalignment and looseness. (Requires the XT280 accessory.)
Measurement points are recorded at fixed points 9, 12 and 3 o’clock. This is the classic three-point method which can be used in most cases.
The EasyTurn™ function allows you to begin the measurement process from anywhere on the turn. You can turn the shaft to any three positions with as little as 20° between each position to register the measurement values. Voila! Measurement is complete!
An advanced electronic filter function can be used to achieve reliable results even under poor measuring conditions. Air turbulence and vibrations from adjacent machines are no match for the Easy-Laser® filter function!
The result table shows how well your readings repeat and lets you save comments for each one.
The software can adjust to machine designs of all types such as those with two pairs of feet, three pairs of feet, and feet in front of the coupling, etc.
Oftentimes, machines expand considerably when moving from a cold to hot operating temperature. The Thermal Growth Compensation function allows the measurement system to calculate the appropriate shims and values needed to make adjustments in such cases. Compensation values for the machines are normally supplied by the manufacturers.
Measurement results can be checked against pre-defined tolerance tables or values you determine yourself. This allows you to immediately see if the alignment is within the approved parameters, thereby considerably reducing the amount of time spent on alignment.
Adjust with live values also when measuring units are positioned up to 44° from absolute V and H position.
Choose from different 3D machines to portray your machinery on either side of the coupling.
The mirror view function allows you to adjust the position of the motor on screen to correspond with the position of the machine in front of you, making it easier to understand adjustment directions.
Assign a specific code to a specific machine, then use the built-in camera of your device to open assigned file and settings. (Note: camera resolution requirements applicable.)
Save measurement files as templates, with machine data and settings, to quickly start measurements.
Lock any pair of feet on the machine. Used when aligning base-bound or bolt-bound machines.
Choose method depending on coupling type: short flex or spacer shaft.
Your latest measurement is always available, automatically saved.
Sign-on screen to verify your job. The signature is saved with the PDF file.
The app includes a searchable Users Manual which opens the right chapter depending where in the process you are. This makes it quick and easy to find the answer to your user questions.
The software is available in 13 languages: English, German, French, Spanish, Italian, Polish, Russian, Swedish, Finnish, Brazilian Portugese, Japanese, Korean, Chinese (traditional and simplified).
As standard the XT11 display unit is equipped with a HDMI connector, making it possible to share the display screen direct on a TV monitor or projector screen without any additional software. Useful for training purposes with large groups.
Save your files from the XT11 display unit to USB and copy to other devices.
Save all measurements in the display unit’s internal memory.
From the XT11 display unit, quickly print on a wirelessly connected printer.
Add a photo of the machine to explain your work a little more. Add a thermal image to show the difference after alignment. (IR Camera is optional.)
Use one of the two formats included. Both a PDF and an Excel file is generated.
Share the reports via email with your client, or to e.g. your OneDrive™ file area.
Rugged, robust, rubber coated design. IP66 and 67, dust- water- and shockproof. As standard a 13 MP camera for documentation is built-in*, and you can also choose to add an IR camera to the XT11.
A large 8", glove enabled touch-screen makes the information clear and the app easy to use. The small OLED display shows battery status of both measuring units and display unit. You can check battery status also when the unit is turned off. The clever lock-screen button prevents unintentional clicks, for instance when moving between work positions.
*The camera can be removed if security reasons require.
The XT40 measuring units have large 30 mm PSD [1.2”], and a state-of-the-art OLED display which shows the angle of the unit, making it easier to position it on the shaft. The line laser technology provides a fast setup and measurement process.
The diagonally positioned fastening screws set the unit in a grid-lock on the rods. Rigid aluminium housing for maximum stability. IP66 and 67, dust- water- and shockproof. Heavy-duty battery for very long operating times. Built-in wireless technology.
XT440 Shaft with Display unit XT11
XT440 Shaft (tablet not included)
This video goes through the XT Horizontal Shaft Alignment program using the XT440 and XT770 measuring units.
(This video was produced by our Canadian partner Benchmark PDM.)
For software, see Support > Software download.
Easy-Laser® E710 handles all stages of machine setup and alignment.
Easy-Laser® XT440 is our most basic, app based system. Lets you perform all necessary steps of shaft alignment on horizontal and vertically/flange mounted machines.
Easy-Laser® XT550 is an intrinsically safe shaft alignment system, developed for use in potentially hazardous areas.
With Easy-Laser® XT660 you can deal with all the important steps of machine setup and maintenance.
With Easy-Laser® XT770 you can perform shaft alignment of horizontal and vertically/flange mounted machines, but also align machine trains, measure twist of foundation, and more.
Shaft alignment systems specially developed for alignment of wind turbines.